Welding Engineer - Automotive Manufacturing

Job Description

Job Description

Job Description

Welding Engineer – Automotive Manufacturing

We are seeking an experienced Welding/Joining Engineer to support advanced automotive manufacturing processes in a fast-paced production environment. This critical role involves the development, validation, and continuous improvement of welding, fastening, and adhesive bonding methods essential for vehicle assembly.

As a Joining Engineer, you will collaborate with product design, manufacturing, and quality engineering teams to ensure the structural integrity and durability of joined components across various body-in-white (BIW) and chassis structures. Your expertise will directly influence vehicle safety, manufacturing efficiency, and product quality.

Key Responsibilities:

• Develop and implement joining technologies such as resistance spot welding, MIG welding, MAG welding, laser welding, and adhesive bonding for high-strength steel and aluminum components.
• Collaborate with design engineers and manufacturing teams to optimize joint design and ensure manufacturability.
• Conduct root cause analysis and implement corrective actions for joining-related issues on the production line.
• Support the launch of new vehicle programs by validating joining processes and equipment.
• Specify and approve joining equipment, robotic systems, and quality inspection tools.
• Ensure compliance with industry standards, safety protocols, and quality requirements.
• Analyze data using process monitoring systems and drive continuous improvement initiatives.
• Support cross-functional teams in applying DFMEA, PFMEA, and control plans for joining processes.

Qualifications:

• 5+ years of experience in automotive manufacturing, ideally in body assembly or BIW environments.
• Strong knowledge of welding metallurgy, heat-affected zones (HAZ), and joint performance testing.
• Familiarity with CAD tools, robotic systems, and production tooling.
• Proven ability to troubleshoot and optimize manufacturing processes.
• Excellent communication skills and teamwork abilities.

Preferred Qualifications:

• Certifications in welding inspection or welding engineering (e.g., AWS CWI, AWS CWS).
• Hands-on experience with robotic programming and joining automation.
• Knowledge of BOSCH weld timers is essential.
• Experience with Henrob joining systems is a plus.

Welding/Joining Engineer, advanced automotive manufacturing, validation, continuous improvement, welding, fastening, adhesive bonding, vehicle assembly, product design, manufacturing, quality engineering, structural integrity, durability, body-in-white (BIW), chassis structures, vehicle safety, manufacturing efficiency, product quality, resistance spot welding, MIG welding, MAG welding, laser welding, high-strength steel, aluminum components, design engineers, joint design, manufacturability, root cause analysis, corrective actions, joining-related issues, launch of new vehicle programs, joining processes, joining equipment, robotic systems, quality inspection tools, industry standards, safety protocols, quality requirements, process monitoring systems, DFMEA, PFMEA, control plans, 3+ years of experience, automotive manufacturing, body assembly, welding metallurgy, heat-affected zones (HAZ), joint performance testing, CAD tools, production tooling, troubleshoot, optimize manufacturing processes, communication skills, teamwork abilities, welding inspection, welding engineering, AWS CWI, AWS CWS, robotic programming, joining automation, BOSCH weld timers, Henrob joining systems.